Pontoon Boat Plans
Photo showing adding the side planking and sanding to get ready for bottom planking.
He used 1/16" balsa for my hulls since he will be covering it with glass.
It probably will work the same if you are using harder woods, but you will probably want to trace the outline onto the wood and cut close to shape before gluing it on.
Photo showing side plank after being glued on. John used thin ca and glued the 4" wide plank on.
Make sure it is located correctly before starting gluing.
Photo showing the planks after being trimmed close to the stringers.
John used a # 11 Exacto to trim the balsa planks.
Go slow and take multiple passes here. You dont want to remove too much material or you will get a gap when the bottom is planked. Also trim the rails close at this point.
The rails/side joint will be finished once the hull is taken off the board.
Photo showing the close stringer sanded to fit the side and the back stringer still need to be sanded.
John used a sanding block and sand the sides to match the bottom curve. Balsa sands really easy so this is pretty quick. He used 220 grit paper
Photo showing both hulls with sides matching the bottom curve and ready for planking.
Photo showing the bow sections after sanding and ready for bottom planking.
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http://groups.yahoo.com/group/Star45/ for discussions with other Star 45 sailors.
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